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Gear Cutters
Involute Gear Cutter
Accuracy | Machine Form relieved & Ground relieved profile in Class A, B, C (as per DIN 3968 or equivalent AGMA |
Material | HSS M-2, M35, PM ASP 30 |
Diametric Pitch | 0.50 to 64 DP |
Cutting Forms | Splines, Spur gears, Helical gears, Chain sprockets pitch, Timing pulleys, Involute forms |
Diameter of Cutter | 25 to 400 mm |
Rotation of Gear Hob | Right or Left Hand |
Surface Treatment | TiN, TiCN, ALTIN, ALCRONA |
Surface Coating Thickness | 2-4 microns |
Gear Pitch Range | 0.20 Module to 49 Module |
Involute gear cutters cut range of gear of whole racks as per the number of teeth to cut. Gears can be cut at any ordinary gear milling machine by these involute cutters since they have the simplest cutting process and it is the most common gear cutting process around the whole world.
Since these gear involute cutters are very cost effective & durable, gear teeth are cut one by one on the gear milling machines for roughing and finishing purpose. Involute gear Form relieved cutters are produced as per DIN, BS, ASME, IS Standards.
These involute gear cutters comes in set of 8 pcs as per the number of teeth to cut for whole gear rack as below:
For spur gears with a 14-1/2° or 20° pressure angle
Form relieved to allow re-sharpening many times without changing the form
8 cutters are made for each pitch
Set of 08 pcs are made to cut gear tooth gear from teeth ranging 11 – 135.
Range of Cutters for Diametric pitch:
Range of Cutters for Involute gear cutters | |
Cutter Number | Cuts Gear from |
1 | 135 teeth to rack |
2 | 55-134 |
3 | 35-54 |
4 | 26-34 |
5 | 21-25 |
6 | 17-20 |
7 | 14-16 |
8 | 12-13 |
Spline Gear Cutters
Range | 0.20 module to 49 module & 64 DP to 0.50 DP |
Accuracy | Machine Form relieved & Ground relieved profile in Class A, B, C (as per DIN 3968 or equivalent AGMA |
Material | M-2, M35, T42, ASP 2030 etc. |
Surface Coating | Available In Tin, Ticn, Altin, Alcrona Coatings |
Pressure Angle | 14-1/2 deg or 20 deg |
Range of Cutters for Involute gear cutters | |
Cutter Number | Cuts Gear from |
---|---|
1 | 135 teeth to rack |
2 | 55-134 |
3 | 35-54 |
4 | 26-34 |
5 | 21-25 |
6 | 17-20 |
7 | 14-16 |
8 | 12-13 |
Range of Cutters for metric module gear cutters:
Cutter Number | Cuts Gear tooth range |
---|---|
1 | 12-13 |
2 | 14-16 |
3 | 17-20 |
4 | 21-25 |
5 | 26-34 |
6 | 35-54 |
7 | 55-134 |
8 | 135 |
Chain Sprocket Gear Cutters
Range | 0.20 module to 49 module & 64 DP to 0.50 DP |
Accuracy | Machine Form relieved & Ground relieved profile in Class A,B,C (as per DIN 3968 or equivalent AGMA |
Material | M-2,M35,T42,ASP 2030 etc. |
Surface Coating | Available In Tin,Ticn,Altin,Alcrona Coatings |
Pressure Angle | 14-1/2 deg or 20 deg |
Worm Gear Milling Cutters
Range | 0.20 module to 49 module & 64 DP to 0.50 DP |
Accuracy | Machine Form relieved & Ground relieved profile in Class A, B, C (as per DIN 3968 or equivalent AGMA |
Material | M-2, M35, T42, ASP 2030 etc. |
Surface Coating | Available In Tin, Ticn, Altin, Alcrona Coatings |
Pressure Angle | 14-1/2 deg or 20 deg |