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Gear Shaper Cutters
Yash Tools offers wide range of Gear Shaper Cutters to cut all types of spur, helical, involute, Sprockets, pulley & worm gears. Nowadays with upgradation of new machines and technology – Gear shaping machines are widely & most commonly used to cut any types of Industrial, Agro, Automobiles gears.
Suitable forms like disc type or shank type of hub type gear shaper cutters are designed and made as per the components to cut external & internal teeth cutting. They can also be designed to cut splines, serrations, sprockets or other involute forms. We design Gear Shaper cutters according to the Component or gear data offered by client for standard or non standard pitches for Splines, Spur gears, Helical gears, Chain sprockets pitch, Timing pulleys, Involute forms
We use High Grain extensive & Quality high speed steel & powder Metallurgy Steel directly from Steel mills to manufacture our supplied gear shaper cutters.
Internal Helical Gear Shaper Cutters
Material | HSS M-2,M35,T1,T42,M4,T5,PM ASP 30 or any special Required material |
Pressure Angle | 14 Degree 30',20 Degree,25 Degree,30 Degree |
Accuracy | Class "AA" & "A" as per DIN,BS,ASA standards specification |
Spur and Helical | With all standard & non-standard profiles |
Surface Coating Thickness | 2-4 microns (OPTIONAL) |
Surface Coating | TiN,TiCN,ALTIN,ALCRONA |
Special features | Chamfering,semi-topping,protuberance,flat or fillet roots |
Diameter of cutter | 25mm dia to 300mm dia |
Bore size | 8.0,31.75,44.45,88.90 mm |
Cutting Forms | Splines,Spur gears,Helical gears,Chain sprockets pitch,Timing pulleys,Involute forms |
Gear Pitch Range | 0.20 Module to 25 Module and 64 DP to 1.0 Diametric Pitch |
Internal Helical Gear Shaper Cutters are offered for doing precision engineering for helical gears. These cutters are designed with uphill side relief and downhill side relief. Features such as protubence and semi topping can also be designed according to component drawing. These shaper cutters have high precision to give fine finishing form as per DIN, ACME, IS standards.
We supply gear shaper cutters in Raw material HSS M35 or ASP30 which are most commonly used with respect to the hardness of gear (Rockwell / Brinell) to cut. Often times, there is huge number of gears of quantity which have to be cut by gear manufactures - we recommend them different types of raw material & surface PVD coatings 2-4 microns to have a smooth and better life of cutters
Shank Type Gear Shaper Cutters
Material | HSS M-2,M35,T1,T42,M4,T5,PM ASP 30 or any special Required material |
Pressure Angle | 14 Degree 30',20 Degree,25 Degree,30 Degree |
Accuracy | Class "AA" & "A" as per DIN,BS,ASA standards specification |
Spur and Helical | With all standard & non-standard profiles |
Surface Coating Thickness | 2-4 microns (OPTIONAL) |
Surface Coating | TiN,TiCN,ALTIN,ALCRONA |
Special features | Chamfering,semi-topping,protuberance,flat or fillet roots |
Diameter of cutter | 25mm dia to 300mm dia |
Bore size | 8.0,31.75,44.45,88.90 mm |
Cutting Forms | Splines,Spur gears,Helical gears,Chain sprockets pitch,Timing pulleys,Involute forms |
Gear Pitch Range | 0.20 Module to 25 Module and 64 DP to 1.0 Diametric Pitch |
gear Shaper Cutters
Gear Shaper cutters are designed and produced for cutting any type of gear, internal or external, spur or helical. They can also be designed to cut splines, serrations, sprockets or other involute forms
Basic Parameters-
Module – 0.50 to 20.00
Pressure Angle – 14°30’ to 30°
Accuracy – Class “AA” & “A” as per DIN, BS, ASA standards specification
Special features: chamfering, semi-topping, protuberance, flat or fillet roots
Spur & Helical : With all standard & non-standard profiles
Material: M35, T1, T2, M4, T5, ASP 30 etc.
Disc Type Gear Shaper Cutters
Material | HSS M-2,M35,T1,T42,M4,T5,PM ASP 30 or any special Required material |
Pressure Angle | 14 Degree 30',20 Degree,25 Degree,30 Degree |
Accuracy | Class "AA" & "A" as per DIN,BS,ASA standards specification |
Spur and Helical | With all standard & non-standard profiles |
Surface Coating Thickness | 2-4 microns (OPTIONAL) |
Surface Coating | TiN,TiCN,ALTIN,ALCRONA |
Special features | Chamfering,semi-topping,protuberance,flat or fillet roots |
Diameter of cutter | 25mm dia to 300mm dia |
Bore size | 8.0,31.75,44.45,88.90 mm |
Cutting Forms | Splines,Spur gears,Helical gears,Chain sprockets pitch,Timing pulleys,Involute forms |
Gear Pitch Range | 0.20 Module to 25 Module and 64 DP to 1.0 Diametric Pitch |
These shaper cutters are involute shape in disc form outer teeth having internal bore to get installed on gear shaping machine & are designed as per component drawing to cut mostly external teeth of spur, helical, worm or involute gear. These shaper cutters have high precision to give fine finishing form as per DIN, ACME, IS standards.
We design Disc type Gear Shaper cutters according to the Component or gear data offered by client for standard or non standard pitches for Involute gears, Splines, Spur gears, Helical gears, Chain sprockets pitch, Timing pulleys, Involute forms with pitch as micro 0.15 Module & as large as 25 module to cut the external gear smoothly and efficiently.
We supply gear shaper cutters in Raw material HSS M35 or ASP30 which are most commonly used with respect to the hardness of gear (Rockwell / Brinell) to cut. Often times, there is huge number of gears of quantity which have to be cut by gear manufactures – we recommend them different types of raw material & surface PVD coatings 2-4 microns to have a smooth and better life of cutters.
Hub Deep Counter Bore Type Shaper Cutters
Material | HSS M-2,M35,T1,T42,M4,T5,PM ASP 30 or any special Required material |
Pressure Angle | 14 Degree30',20 Degree,25 Degree,30 Degree |
Accuracy | Class "AA" & "A" as per DIN,BS,ASA standards specification |
Spur and Helical | With all standard & non-standard profiles |
Surface Coating Thickness | 2-4 microns (OPTIONAL) |
Surface Coating | TiN,TiCN,ALTIN,ALCRONA |
Special features | Chamfering,semi-topping,protuberance,flat or fillet roots |
Diameter of cutter | 25mm dia to 300mm Dia |
Bore size | 8.0,31.75,44.45,88.90 mm |
Cutting Forms | Splines,Spur gears,Helical gears,Chain sprockets pitch,Timing pulleys,Involute forms |
Gear Pitch Range | 0.20 Module to 25 Module and 64 DP to 1.0 Diametric Pitch |
Hub Deep Counter Bore Type Shaper Cutters are suitable for external as well as internal gear cutting; these cutters are used where shank type cutters are not technically suitable to cut the gears due to constraint in space or shank holder or may be some other technical flaw and are only designed to cut of spur, helical, worm or involute gear where disc type shaping is not possible. These shaper cutters have high precision to give fine finishing form as per DIN, ACME, IS standards.
We design Shank type Gear Shaper cutters according to the Component or gear data offered by client for standard or non standard pitches for Involute gears, Splines, Spur gears, Helical gears, Chain sprockets pitch, Timing pulleys, Involute forms.
We supply gear shaper cutters in Raw material HSS M35 or ASP30 which are most commonly used with respect to the hardness of gear (Rockwell / Brinell) to cut. Often times, there is huge number of gears of quantity which have to be cut by gear manufactures – we recommend them different types of raw material & surface PVD coatings 2-4 microns to have a smooth and better life of cutters